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瓷砖平整度自动检测线

Tile Flatness Auto-detecting Line

     瓷砖平整度自动检测线用于检测瓷砖四边和对角线的表面平整度。该设备采用现在工业控制领域流行的电子眼技术,实现对瓷砖表面的弯曲度和翘曲度进行无接触、全在线、全自动、高速的检测。   

     Tile flatness auto-detecting line acts on detecting the four tile edges and diagonal surface flatness. The equipment adopts the popular electronic eye technology at industry control area to achieve non-contact, all-on-line, automatic and high-speed detecting for the curvature and angularity of tile.
功能Function
◆ 检测瓷砖砖体四边平面度(边弯曲度)
Detecting the flatness of four tile edges. (The edge curvature)
◆ 检测瓷砖砖体对角线平面度(边弯曲度)
Detecting the flatness of tile diagonal (The edge angularity)
◆ 设定分级标准,输出分级信号
Setting classification standard and output classification signal.
性能特点Functional Characteristics
◆ 应用范围广,不受颜色、尺寸限制
Wide-range application, not restrain to color and dimension.
◆ 机器稳定可靠,安装灵活,转产方便(砖规格切换)
Machine is stable, easily assembled, and convenient to be switch manufacturing mode (switch tile size).
◆ 高速度、100%在线测量
High speed, 100 percent on line detecting.
◆ 适应性强,能适应陶瓷厂多种恶劣环境(高温、高粉尘、高湿度)
Strong adaptability, adapts many extreme situation in ceramics factory (high temperature, dust and humility)
◆ 非接触式测量,零磨损、寿命长
None-contact testing, zero abrasion, long working life.
◆ 良好的人机界面设置、自动化程度高、操作维修维护简单方便
Fine human-computer interface setting; high automatic level; convenient operation, maintenance.
◆ 强有力的历史数据的统计分析功能,便于质量管理(统计与分析)
Strong statistical analysis function according to historical data, convenient for managing quality (statistical analysis)
◆ 智能化,故障自诊断,方便排错与恢复生产
Intelligentized and self-diagnosis, easily remove errors and resume production.
◆ 客户可自行设定瓷砖等级规格
By setting tile size classification according to customer requirement.
◆ 瓷砖侧面自动标记等级号
Auto-marking classification sign on the side of tile.

结构特点
◆ 开放式设计,方便维修
◆ 高度可调节,适应不同生产线
◆ 结构紧凑,占地小
◆ A型配置传输平台,检测平台后预留人工检测工位
Structure Characteristics
◆ Open end design, easy maintenance
◆ Adjustable height, suitable for different production lines
◆ Compact structure, little area occupation
◆ With conveyor platform disposed for A type machine, manual inspection working position was reserved after inspection platform.
基本技术参数Technical Parameters

 

产品型号

Model

传感器(个)

Sensor ( Pcs )

检测尺寸范围

Tile Size

检测精度

Precision(mm)

测量线速度

Line speed(m/min)

A

A Type

5

尺寸不限

No limit

四边弯曲度Side camber±0。1

中心弯曲度Core camber±0.15

20~30

 适用范围及要求
◆ 适用瓷砖种类:抛光砖、部分表面光滑的抛釉砖;
◆ 适用瓷砖厚度:同批次瓷砖间厚度变化不超过4mm;
◆ 适用检测环境:表面洁净,并无明显粘附物(如大量积水、打蜡残余物、赃物等);
◆ 瓷砖间距要求:瓷砖间间距不少于100mm;
◆ 适用瓷砖温度:不超过45度(也可特殊定制)
Application and Requires
◆ Suitable for all kinds of tile: polished porcelain tile, some of the glossy glazed polished tile.
◆ Tile thickness suitability: not over 4mm varying in thickness in the same batch of tile.
◆ Suitability of inspection environments: clearance of surface, without any adhesives (water, rest of wax, dirt)
◆ Space between tiles: not less than 100mm
◆ Tile temperature suitability: The tile temp. is below 45 degree (except special order)

*本设备除可用在瓷砖自动检测外,还适用于其他行业,可根据客户的具体需求进行专业定制。
Besides ceramic tile auto detecting, the equipment could also be used in other areas, which could be made according to the customers’ special requirement

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